Primitive Archer

Main Discussion Area => Bows => Topic started by: PEARL DRUMS on May 13, 2012, 09:18:00 pm

Title: My new caul
Post by: PEARL DRUMS on May 13, 2012, 09:18:00 pm
Thought I would share my newest caul. I wanted a caul to do it all in one shot. This one will reflex, flip tips, straighten in any direction and can be used to temper. This particular bow is mulberry, I did my "Good Friday" osage bow on this caul and it turned out nice. This bow is 5" longer so the tips get more reflex. So far "Im lovin' it" like Mc Donalds....tm..... ;)
Title: Re: My new caul
Post by: osage outlaw on May 13, 2012, 09:43:48 pm
That's nice.  I need to make one like that. 
Title: Re: My new caul
Post by: lesken2011 on May 14, 2012, 12:10:22 am
Consider it copied!! ;)
Title: Re: My new caul
Post by: Pat B on May 14, 2012, 12:35:27 am
Nice form, Pearlie. Is your heat gun attached to a mic stand? Leave it to a drummer!  ::)
Title: Re: My new caul
Post by: Badger on May 14, 2012, 12:41:48 am
All my cawls are 1/2 cawls, after the classic I decided to build full cawls like the one you posted.
Title: Re: My new caul
Post by: coaster500 on May 14, 2012, 12:54:34 am
Nice Drums!

How did you come up with that design???
Title: Re: My new caul
Post by: Judo Point on May 14, 2012, 04:48:30 am
Thanks for sharing that pearlie! I just made my first caul a few weeks ago following the design of Gary Davis on his rattlestick DVD. I haven't even finished a bow off it yet but I was thinking of making something along the lines of this with flipped tips. I'm just curious to see how that bow looks. Guess I'll do a search on it. Ok it was your Friday bow right not one of the two ya made on saturday right? Lol well thanks again I'll hopefully be making one similar soon.
Title: Re: My new caul
Post by: Pappy on May 14, 2012, 08:26:23 am
Very nice,that should do a nice job. :)
   Pappy
Title: Re: My new caul
Post by: blackhawk on May 14, 2012, 09:36:58 am
Thanks for showing and sharing with us a new part to the Pearl Drums mass bow production assembly line ;)......take her down to marshall to so i can make a mock imitation of a pearlie production bow ;)  :laugh:.....luv ya buddy :).....looks sweet n well crafted by a great craftsman 8)
Title: Re: My new caul
Post by: PEARL DRUMS on May 14, 2012, 11:36:45 am
Nice Drums!

How did you come up with that design???

4) drywall screws
1) 36" aluminum yard stick
1) pencil

I found my center and just flexed my ruler until I liked my reflex. Then added the flipped tips with a shorter bendy ruler. Its perfectly symmetrical as a result.

 
Title: Re: My new caul
Post by: PEARL DRUMS on May 14, 2012, 11:43:33 am
All my cawls are 1/2 cawls, after the classic I decided to build full cawls like the one you posted.

Its just too easy to get all your corrections and reflexing done in one heat on one full form Badger.
Title: Re: My new caul
Post by: PEARL DRUMS on May 14, 2012, 11:44:38 am
Thanks for showing and sharing with us a new part to the Pearl Drums mass bow production assembly line ;)......take her down to marshall to so i can make a mock imitation of a pearlie production bow ;)  :laugh:.....luv ya buddy :).....looks sweet n well crafted by a great craftsman 8)

Looks like I will need a semi trailer for Marshalll! Dont forget Dave needs a place to sit! 
Title: Re: My new caul
Post by: PEARL DRUMS on May 14, 2012, 11:45:57 am
Nice form, Pearlie. Is your heat gun attached to a mic stand? Leave it to a drummer!  ::)

Thats a desk lamp stand I hi-jacked Pat...ssssshhhhh dont tell my wife where it went.......
Title: Re: My new caul
Post by: crooketarrow on May 14, 2012, 12:02:17 pm
  Thats nice I have a couple also with a backing. Cut a top peices the same way to match the bottom. I put mine in while green cut it down to simi bow fourm. When you clamp the top to the bottom the bow between the too a lot more uniform. It's done with no heat.
Title: Re: My new caul
Post by: k-hat on May 14, 2012, 01:47:18 pm
Show off!  jk, that's nice Chris, what's a brotha gotta do to get one of those? ;)    Gonna grab some materials and do one up like that after school's out for sure. Glad i havn't done it yet, cuz now i get to make the "advanced" form instead of the intermediate ;D
Title: Re: My new caul
Post by: razorsharptokill on May 23, 2012, 06:29:34 pm
Very nice! I see one in my future!
Title: Re: My new caul
Post by: Bert on May 23, 2012, 06:47:17 pm
Looking like a real trusty setup there !
Nice one !
Title: Re: My new caul
Post by: Will H on May 23, 2012, 08:46:46 pm
Now I like that Chris! Well done fella ;)
Title: Re: My new caul
Post by: Carson (CMB) on May 24, 2012, 04:31:27 am
That is what I am going to model mine after.  I have some 2 x 8" handy, and that is just the caul to base one on. Thanks for sharing.
Title: Re: My new caul
Post by: PEARL DRUMS on February 15, 2013, 10:55:39 am
For Charlie to view.
Title: Re: My new caul
Post by: The Gopher on February 15, 2013, 11:26:33 am
I'm on it! heading to lumber yard at lunch! I've done very little heat bending on my bows but am getting started on it so i have been thinking about this recently.

A more general question, I things will likely change from bow to bow, but as a rough estimate how long did it take to bend that bow pictured from start to finish?

One thing i struggle with as a new bender is if i am getting the wood hot enough. What i have bent stays put but i'm not sure if i could have gotten by with less heat? 
Title: Re: My new caul
Post by: Roy on February 15, 2013, 11:29:38 am
Real nice Chris.
Title: Re: My new caul
Post by: stringstretcher on February 15, 2013, 11:35:24 am
Awesome.  Now all you have to do is trace it out on a long piece of butcher paper or something and send it to me....lol... That would be way to easy right?  That is very slick Pearl.  I see another form in the  making already.  Thanks man.
Title: Re: My new caul
Post by: bobbykelley on February 15, 2013, 12:06:42 pm
Thank you pearl drums. I'm making one tomorrow and now I don't have to search far.
Title: Re: My new caul
Post by: PEARL DRUMS on February 15, 2013, 12:32:22 pm
Just use an aluminum yard stick and screws Charlie. It will flex evenly and give you a nice shape. I will take pics this weekend and show you what I mean exactly. Actual measurements arent any good at all. It doesnt have to match to the 1/8" to get a good caul made. Avoid numbers and keep it simple buddy!
Title: Re: My new caul
Post by: Sidewinder on February 15, 2013, 12:37:45 pm
Pearl Drums, Thats what I had in mind when I asked the questions earlier. The only thing I have'nt done is the part with the flipped tips. I still need to add the back splash to it for side to side stuff. Thanks for posting it. Its gonna help us more than you realize. Some of us are just too darn dense to visualize it by ourselves.


Clint, I stil haven't taken pics of the jig to hold the heat gun but will get to it soon, although I like the idea PD has if I could find something like it cuz I like its adjustability and swivel action. Mine is just 2x4's with a 2 1/2" hole but in it to hold the heat gun nozzle.   Danny
Title: Re: My new caul
Post by: toomanyknots on February 15, 2013, 01:04:57 pm
Nice. I like the "heat gun on a stick". Smart idea.
Title: Re: My new caul
Post by: ionicmuffin on February 15, 2013, 01:48:49 pm
blueprints stolen!  ;D
Title: Re: My new caul
Post by: Maxspin on February 15, 2013, 04:54:18 pm
Pearl,
Imitation is the sincerest form of flattery. I can see one of these in my future.
If only you had gotten a little more of that light stand in the picture..........
Title: Re: My new caul
Post by: PEARL DRUMS on February 15, 2013, 05:02:12 pm
Enjoy. Its nice to be able to reflex, straighten laterally and temper in one heat. I believe it to be better for the wood as well. This is just one of 5 or 6 I use. It depends on the style of the bow and the length. On this particular caul you dont have to flip the tips each time. You can stop the heat and clamps there and just have a straight reflexed blank. 

Work smarter, not harder!
Title: Re: My new caul
Post by: Mikeeeeeeeeee on February 15, 2013, 05:13:16 pm
What is the term 'flipped tips"? Is that the curve at the ends, like a recurve?
Title: Re: My new caul
Post by: PEARL DRUMS on February 15, 2013, 05:18:12 pm
Yes sir
Title: Re: My new caul
Post by: dwardo on February 15, 2013, 05:43:02 pm
The poor stave doesn't stand a chance with that set-up  >:D
Title: Re: My new caul
Post by: nathan elliot on February 15, 2013, 06:44:41 pm
Genius! Ive been using a half caul. The whole lateral straightener idea at the same time is a real sharp bit of design! Thanks for sharing, I'm going to make one.
Title: Re: My new caul
Post by: The Gopher on February 15, 2013, 08:55:57 pm
Is this how you did it Chris?
(http://i19.photobucket.com/albums/b194/MN_Littles/2013-02-15_16-51-21_814_zps8c7d2d10.jpg)
Title: Re: My new caul
Post by: PEARL DRUMS on February 15, 2013, 09:11:47 pm
Winner-winner Chicken dinner! Take more pics and post that in the build alongs.............you will be appreciated muchly.
Title: Re: My new caul
Post by: The Gopher on February 15, 2013, 09:15:14 pm
unfortunately I can't take any more pictures of the process it's already done as soon as I finish my stuffed peppers I'm going to start bending a bow. I could take measurements though, if people wanted
Title: Re: My new caul
Post by: PEARL DRUMS on February 15, 2013, 09:17:14 pm
Well save that pic then. You will see the question pop up regularly. That pics says it all.
Title: Re: My new caul
Post by: H Rhodes on February 15, 2013, 09:49:20 pm
  Thanks for posting this Chris.  I have been messing around with a half size caul and ones that I have knocked together to either reflex or straighten a stave, and have ended up having to heat an area more than once, which has led to to weak spots and some broken bows.  I am going to build me one like yours that will do it all in one heating.     

   I have a quick question about your heat gun.  It looks just like the wagner that I just bought.  How far do you typically keep the gun away from the surface you are heating and do you use the high or low setting?  I've only used mine once so far and it looks like 25 bucks well spent.   
Title: Re: My new caul
Post by: PEARL DRUMS on February 15, 2013, 09:59:32 pm
Howard 3-4" on high when tempering. 6-8" on low for shaping.
Title: Re: My new caul
Post by: H Rhodes on February 15, 2013, 10:02:15 pm
Thanks for the advice.   :)
Title: Re: My new caul
Post by: HoBow on February 19, 2013, 07:07:28 pm
Nice job.