Here's the bow I'm working on. Most of the handle is there, I just had to glue on the riser cap. I was waiting til the end of the day to epoxy it on. So I milled the gluing surfaces on my milling machine( with the deflex it won't straddle my belt sander) and tillered it to full brace. So the handle is 1 1/4" thick and the surfaces are dead flat. I braced it and on a whim I held the cap up to the bow. There was a big gap so I measured it. It's .021". So in a 6" span the handle bends .021". The bow is at 40#@15". When I unbrace it the gap goes away. Now I know why some handles pop off.
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I'll make the cap as thin as possible.