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Author Topic: Building another flintlock  (Read 88853 times)

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Offline Knotty

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Re: Building another flintlock
« Reply #195 on: June 30, 2016, 08:43:29 pm »
Very very nice! Keep up the good work!

I just want to see you put a finish on that wood and make it shine 😊
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~Isaia

Offline Eric Krewson

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Re: Building another flintlock
« Reply #196 on: July 01, 2016, 06:59:23 pm »
I made a fixture to test my patchbox catch and release spring, it worked perfectly.



When I tried to fit it to my patchbox i found I had made the first bend too short. I tried to rebend it but I never could get it just right, I started working on a new spring this afternoon.
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Offline JEB

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Re: Building another flintlock
« Reply #197 on: July 02, 2016, 07:48:03 pm »
Guess I am going to my hand at building a handgun.  My bow making buddy has been making flintlocks and I just mentioned I would like to try a handgun and he handed me an unfinished (never started) stock and a smooth bore 52 cal barrel. Now to decide flint lock or cap. Because I am flint knapper I may try to make the flint lock style.
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Offline JW_Halverson

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Re: Building another flintlock
« Reply #198 on: July 04, 2016, 03:25:56 pm »
Quote from: JEB on July 02, 2016, 07:48:03 pm
Guess I am going to my hand at building a handgun.  My bow making buddy has been making flintlocks and I just mentioned I would like to try a handgun and he handed me an unfinished (never started) stock and a smooth bore 52 cal barrel. Now to decide flint lock or cap. Because I am flint knapper I may try to make the flint lock style.

*in my best cartoon villain voice:*  Excelllleeeennnnntt!
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Guns have triggers. Bicycles have wheels. Trees and bows have wooden limbs.

Offline mullet

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Re: Building another flintlock
« Reply #199 on: July 04, 2016, 06:30:40 pm »
Wow! Wish I had a friend that would hand me one. :)
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Lakeland, Florida
 If you have to pull the trigger, is it really archery?

Offline Eric Krewson

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Re: Building another flintlock
« Reply #200 on: July 11, 2016, 05:08:35 pm »
After making spring # 5, I GOT IT, lots of good pictures to follow. I am putting all the patch parts together for a test run, I know it will work, it did in a dry run without all the screws in place.

Don't you just hate it when someone keeps you hanging........
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Offline Eric Krewson

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Re: Building another flintlock
« Reply #201 on: July 11, 2016, 07:07:18 pm »
I will start with the patch box spring wall of shame, there was at least 3 more failures not in the picture.The one that is intact actually worked.



A test fit showed it to be a little tall so I will have to inlet a deeper spot for it in the box.





First test run, putting everything together.



It works!





Just a little more adjustment to get the box lid down tight and WE ARE DONE!

Next, sanding staining and finishing the wood, and greying the barrel and metal parts.

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Offline mullet

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Re: Building another flintlock
« Reply #202 on: July 11, 2016, 07:25:37 pm »
Eric, will you remove all of the metal parts to gray them?
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Lakeland, Florida
 If you have to pull the trigger, is it really archery?

Offline Eric Krewson

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Re: Building another flintlock
« Reply #203 on: July 12, 2016, 08:33:27 am »
I will for the most part,  I think I will leave the muzzle cap in place. It is a long process sanding out all the file and casting marks on the metal, the butt plate is particularly rough and will take at least a day to smooth out. I still have to sand all the external lock parts to get rid of the factory orange peel surface.

I will sand everything down to 220 and stop there.
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Offline Eric Krewson

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Re: Building another flintlock
« Reply #204 on: July 12, 2016, 11:59:42 am »
Polishing out the factory casting marks is a pain. Below you can see a lock plate I have polished and a cock that I am just starting on that still has the rough factory grey finish. There is no good way  to hold things while you work on them, some fit in a vise, some don't.

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Offline JW_Halverson

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Re: Building another flintlock
« Reply #205 on: July 13, 2016, 01:35:06 pm »
You have inspired me to replace the double set trigger in my .36 flinter with a single trigger.  Now I gotta find something roughly the right size to modify to fit!
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Guns have triggers. Bicycles have wheels. Trees and bows have wooden limbs.

Offline Eric Krewson

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Re: Building another flintlock
« Reply #206 on: July 13, 2016, 07:28:20 pm »
Make a trigger, super easy to cold forge one.

Start;



Finish;

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Offline Eric Krewson

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Re: Building another flintlock
« Reply #207 on: July 15, 2016, 07:16:42 pm »
As I started sanding I noticed a discrepancy in my side to side stock shaping and had to make some corrections to even things out, this required some inletting and metal thinning to make things fit again.



I cut and fit all my pins today;

First measure how long the pin should be;



Mark the length to cut;



Test fit, just right;



I put three pins in the barrel lugs, three in the ramrod pipes and two in the trigger guard. I like to keep them straight after I remove them from the stock.



Tomorrow it is whisker the stock, stain and apply the first coat of finish.


 
« Last Edit: July 16, 2016, 03:16:26 pm by Eric Krewson »
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Offline chamookman

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Re: Building another flintlock
« Reply #208 on: July 16, 2016, 03:24:16 am »
Getting close Erik - can't wait to see the final product ! Bob
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"May the Gods give Us the strength to draw the string to the cheek, the arrow to the barb and loose the flying shaft, so long as life may last." Saxon Pope - 1923.

Offline Eric Krewson

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Re: Building another flintlock
« Reply #209 on: July 16, 2016, 09:02:57 am »
As a side note, my dremel gave up the ghost on me, it was only a couple years old. I called the company and they said the max charge for a repair was $59 and could be nothing if it was a factory defect and anything in between if it wasn't a serious problem.

I took a 20% off coupon to Harbor Freight and bought a similar tool for $21 out the door, the dang thing work really well.
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