Agreed. DO NOT remove any more wood from the tips! You gotta bite the bullet and reduce the limb thickness on the belly side under the knot. If it holds, it holds.
Also, I believe it to be bad practice to pike most bows, especially if you made the mistake of whip tillering it. ALWAYS start out with a goal in mind. If you come in under weight because of inexperience, and you have extra limb length, then maybe pike it. However, intentionally starting out making a bow longer than optimal design (with intentions to pike it) is also poor practice. When it comes to warbows, and heavy warbows, you want as much limb length as is reasonable. The bow will likely take less set and will probably last much longer. Piking away mistakes doesn't solve the initial problem.
And Del... yes, you're right... if a customer wants to draw his bow to 32", you have to tiller it to 32", and start out with that end result in mind from the beginning. The important thing is how the tiller looks at full draw, not 4" less. If he wants a certain weight and tiller at 28", and another at 32", he needs two different bows IMHO. That is definitely what I would advise. I think your guy is looking to work up to a longer draw, and wants two bows in one. Not something I'd do.